Industry Information

8-Lane Multi-Track VFFS for Milk & Protein Powder Sachets

8-Lane Multi-Track VFFS for Milk & Protein Powder Sachets

01 Dec, 2025

Automatic 8-Lane Milk Powder Packing Machine (Multi-Track VFFS) for Small Sachets

What this machine does—at a glance

An 8-lane, multi-track VFFS (vertical form-fill-seal) line forms, fills, and seals small powder sachets in parallel. It’s purpose-built for milk powder, protein powder, instant drink mixes, and fine chemical powders—delivering high output, consistent weight accuracy, and clean, hermetic seals on laminated plastic foil.

Looking for a turnkey line or custom lane configuration? Explore HMD Packaging Machine for specs, videos, and integration options.
HMD Packaging Machine


Key performance data (typical configuration)

  • Lanes: 8 tracks (independent forming sets)

  • Output: up to 320–480 sachets/min total (40–60 cycles/min per lane, product/film dependent)

  • Dose range: 2–50 g (auger filler), optionally up to 100 g with larger screws

  • Fill accuracy: typically ±0.2–0.5 g (steady humidity, proper dust extraction)

  • Sachet format: 3-side seal or 4-side seal

  • Sachet size (per track): width 30–80 mm, length 60–160 mm (format-set dependent)

  • Film type: laminated plastic foil (e.g., PET/AL/PE, OPP/AL/PE, Paper/AL/PE)

  • Utilities: 380–480 V, 50/60 Hz; clean, dry air 0.6–0.8 MPa

  • Footprint: compact multi-lane frame with guarding; integrates upstream/downstream


Why multi-track VFFS for dairy & nutrition powders

  • Throughput without more floorspace. Eight lanes run simultaneously, multiplying output versus single-lane machines.

  • Repeatable dosing in dusty products. Servo augers with agitation maintain a stable powder column for precision.

  • Premium retail finish. Four-side or three-side seals with crisp registration for brand-forward sachets.

  • Cost per pack advantage. High OEE and fewer operators drive lower unit costs for trial packs and sample sizes.


Product & packaging compatibility

Powders handled

  • Skim/whole milk powder, whey, caseinates

  • Protein powder blends (whey, soy, pea)

  • Cocoa, instant coffee, creamer mixes

  • Fine chemicals and lab powders (non-hazardous)

Packaging materials

  • Plastic-foil laminates (barrier to oxygen, light, and moisture)

  • Optional easy-tear notches, rounded corners, or laser scoring

  • In-line date/lot coding (inkjet or TTO), QR/Datamatrix, and tear-assist


Hygiene, safety, and compliance by design

  • Dust-tight enclosures with central extraction to keep heads clean and weighers precise

  • HEPA H13 filtration at the dosing zone (optional)

  • Contact parts in SS304/SS316, tool-less removal for washdown

  • GMP-oriented layout; supports HACCP documentation and US/EU food safety norms

  • CE electrical safety; food-grade seals and gaskets available


Accuracy & weight control stack

  1. Servo auger dosing with level probes and agitation for flow-challenged powders

  2. Target-weight auto-tuning (closed-loop trim via checkweigher feedback)

  3. Statistical process control (SPC) dashboard; alarms on drift/out-of-tolerance

  4. Optional dual-stage weighing: auger bulk + fine-trim pulse for micro-doses


Film handling & registration

  • Independent film unwind per lane for stable web tension

  • Photocell registration for perfect logo alignment on each sachet

  • Smart temperature control to protect foil laminates and ensure tight seals


Typical line integration

  • Infeed: spiral conveyor, de-dusting, de-humidified hopper

  • Dosing: multi-lane servo augers with quick-change screws and tubes

  • VFFS: 8 forming sets, heated jaws, and vertical/horizontal sealers

  • Inspection: in-line metal detector and checkweigher

  • Discharge: synchronized conveyors to cartoners or flow-wrappers

  • Coding & vision: TTO/inkjet, camera for print/lot verification

Need help selecting coders, metal detectors, or downstream cartoners? See the solutions overview at HMD Packaging Machine.
HMD Packaging Machine


Clean changeovers for short runs

  • Format-set swaps (forming tubes & jaws) in ~20–30 minutes with alignment guides

  • Recipe memory (dose, temps, jaw pressure, registration) for SKU recalls

  • Color-coded contact parts to safeguard allergen control plans


Controls, data, and uptime

  • PLC + 10–15″ HMI with multi-language UI and guided wizards

  • OEE, scrap, and weight-variance dashboards; export via Ethernet/OPC UA

  • Predictive maintenance prompts on cycles/temperatures/drive loads

  • e-Stops, interlocked doors, and safe-speed jog for technicians


Example ROI snapshot (illustrative)

  • Output: 400 sachets/min, 8 hrs/day → 192,000 sachets/day

  • Labor: 2 operators/shift vs. 4 on semi-auto → labor savings ≈50%

  • Film & product waste reduced 1–2% via registration and weight control

  • Payback: 12–18 months typical for dairy/nutrition SKUs with >1.5M sachets/month

(Your actual ROI depends on SKU, film width, sachet size, and dose variance targets. Get an exact pro-forma from HMD Packaging Machine.)
HMD Packaging Machine


Options & upgrades

  • Nitrogen flushing for oxidation-sensitive powders

  • Dehumidified dosing hoppers and heated auger tubes for hygroscopic blends

  • Anti-clumping vibratory shoes on forming sets

  • Multi-lane photocell for challenging artwork repeats

  • Allergen color-coding kit and quick-release tool-less clamps

  • Remote support module for faster diagnostics


Installation, validation, and training

  • Factory Acceptance Test (FAT) with your film and product

  • Site installation & SAT, operator & maintenance training

  • Qualification documents to support food safety audits (IQ/OQ templates)

  • Spare-parts kit sized to your utilization and PM schedule


Is an 8-lane machine right for you?

Choose 8 lanes when you need high volumes of small sachets (sampling, single-serve, hotel, retail trial, or e-commerce kits) and want to lower cost per pack without adding extra floorspace. If you run larger doses or need future flexibility, consider modular 6- or 10-lane variants built on the same platform.

Plan a spec review or request a line layout: HMD Packaging Machine
HMD Packaging Machine


Technical specification summary (typical)

Parameter Value (typical)
Lanes 8
Speed 320–480 sachets/min (product/film dependent)
Dose Range 2–50 g standard (larger on request)
Accuracy ±0.2–0.5 g with SPC
Seal Type 3-side or 4-side
Sachet Size W 30–80 mm; L 60–160 mm
Film PET/AL/PE, OPP/AL/PE, Paper/AL/PE
Coding TTO/inkjet/laser; optional vision check
Hygiene SS304/316 contact parts; dust extraction; HEPA option
Compliance CE; supports GMP/HACCP documentation

Conclusion

An Automatic 8-Lane Multi-Track VFFS sachet system is the fastest path to premium-looking, weight-accurate sachets for milk powder, protein blends, and fine chemical powders. With the right auger setup, dust control, inspection, and data layer, it delivers retail-ready presentation, audit-ready hygiene, and bankable unit economics—in a footprint your plant can accommodate.

Next step: request a tailored specification, format-set scope, and ROI model from HMD Packaging Machine.
HMD Packaging Machine

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