Fully Automatic Electric Food Filling Machine (220V, New PLC)

Looking to fill nuts, snacks, granules, or beverages into plastic bottles, jars, or barrels with speed and consistency? This fully automatic, electric PLC-controlled filling line is built for end users who need clean, accurate, and low-maintenance production—whether you’re a growing brand, co-packer, or an established food plant upgrading from semi-auto gear.

Explore food & beverage filling systems

What this machine does (and why it matters)

• One line, multiple products: Handle free-flowing solids (nuts, seeds, candies, pellets) and liquids (juices, teas, flavored waters) on the same base frame with the right metering module.

• Containers covered: Plastic bottles, jars, and drums/barrels with quick-change tooling.

• 220V electric drive: Stable power, lower noise than pneumatic-heavy systems, and efficient energy use.

• New PLC + touch HMI: Recipe recall for SKUs, guided changeovers, and real-time OEE stats.

See filling solutions and options

Core modules (choose what fits your product)

• Auger or cup filler (solids): For nuts, beans, snacks, granules; dust sleeves and anti-drip funnels reduce scatter.

• Piston or gravity filler (liquids): For beverages from thin to lightly viscous; drip-proof nozzles and “no-bottle, no-fill” logic.

• Weigh-fill option (bulk): Ideal for large jars or barrels where gram-level accuracy is key.

• Conveyor + indexing: Star-wheel or clamp indexing for stable neck handling.

• Capping/closing add-ons: Screw, press, or ROPP cappers; torque control and cap presence sensors.

• Date/lot coding: Thermal inkjet/laser coding inline.

Performance at a glance

• Fill range: from 50 mL to 5 L (liquids) or 10 g to 5 kg (solids) with the correct metering set

• Speed: up to 10–60 containers/min (product/volume/closure dependent)

• Accuracy: typically ±0.5–1.0% with proper setup and stable product flow

• Changeover: 10–20 minutes with tool-less parts and saved PLC recipes

• Materials: SUS304 frame; SUS316L product-wetted parts for acids/salts

• Hygiene: clean design, optional CIP/flush cycles, food-grade seals

(Actual rates depend on product viscosity, particulates, neck finish, and desired accuracy.)

Why end users choose this system

1. Consistency = fewer returns: PLC dosing and servo control keep fills on target.

2. Lower labor per case: Automated indexing, fill, (optional) cap and code reduce touchpoints.

3. Small footprint, big flexibility: From 250 mL drink bottles to 3–5 L jars or small barrels.

4. Audit-friendly: Batch reports, counters, and alarm logs support QA and compliance.

5. Scale without re-buying: Add heads, swap metering modules, or extend the line later.

Discuss your product and container mix

Use cases

• Nuts & snacks: Almonds, trail mix, coated peanuts, candy granules

• Dry goods: Rice, beans, pet treats, coffee beans

• Beverages: Juices, teas, electrolyte waters (non-carbonated)

• Food service: Sauces and syrups (with piston module), institutional jars/barrels

Operator experience (day-to-day)

• Touchscreen recipes: Select SKU → machine auto-sets fill volume, nozzle lift, and speed.

• Guided cleanup: On-screen steps for drain/flush; CIP option for liquid circuits.

• Safety & uptime: Interlocked guards, e-stops, and “no cap/no code” rejection (if capping/coding included).

Integration & utilities

• Power: 220V single/three-phase (site standard)

• Air: Minimal pneumatic requirement (cappers and clamps) if equipped

• Coding/labels: Mounts for TIJ/laser; labelers can be added upstream/downstream

• Data: Optional Ethernet/USB for counters and batch exports

Buying checklist (avoid costly surprises)

• Product mapping: Thin liquids vs particulate liquids vs dry granules—choose the right metering tech.

• Neck finish & caps: Confirm torque range, cap size, and liner type.

• Target accuracy: Tighter tolerances may reduce top speed; align with cost of overfill.

• Container stability: Tall, light bottles may need star-wheel or clamp indexing.

• Sanitation plan: Define rinse/flush/CIP routine and compatible chemistries.

Need help scoping your line?
Send your product specs and target throughput

Frequently asked questions

Can one machine cover both nuts and beverages?
Yes—by swapping metering modules (e.g., auger/cup for solids, piston/gravity for liquids) and using saved PLC recipes. Many end users run mixed portfolios on the same base.

How accurate is it with nuts vs liquids?
With correct tooling and setup, expect ±0.5–1.0%. Highly irregular pieces or foamy beverages may require slower nozzle lift or dual-stage fills for best results.

What about foamy drinks?
Use bottom-up nozzles, slower final top-off, and anti-foam parameters in the PLC. Neck venting and dwell time help reduce spill/underfill.

How fast can we go on 1 L bottles?
Typical line speeds land 15–30 BPM depending on viscosity and accuracy target. We’ll validate with your samples.

Is it food-safe?
Product-wetted parts use SUS304/316L with food-grade seals. Sanitation and documentation practices meet standard food-plant expectations.

What’s maintenance like?
Routine: inspect seals, check torque values, wipe-down; periodic: auger/piston seal replacements. The HMI logs counters and reminders.

Next steps

If you’re comparing fillers or planning a new line, the fastest path to a right-sized quote is a short run-through of product viscosity, container sizes, desired BPM, and accuracy. Share a few samples and we’ll recommend the best metering stack and options.